What Is Asphalt Milling & How Does It Work?
Asphalt milling is an efficient step to restore worn pavement without the expense of full reconstruction. It grinds up the top layer, preparing the surface for a smooth resurfacing that reduces cost, time, and environmental impact.
Pro-Pave Inc. provides top-tier asphalt milling services throughout Virginia and D.C., helping commercial properties extend the life of their pavement.
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Step-by-Step Asphalt Milling Process
At Pro-Pave Inc., we follow a proven process to ensure smooth, lasting results:
Surface Preparation
We carefully remove obstructions and clean the existing surface.
Milling
Milling machines grind and remove the top layer of damaged asphalt. This will be recycled for the new asphalt layer.
Base Repair & Stabilization
Before application, our crews repair any damage to the surface subgrade, the layer underneath the asphalt.
Overlay Installation
A new asphalt section is installed over the milled surface, resulting in a smooth, durable finish.
Final Marking
We add finishing touches, such as line striping, safety features, and ADA requirements.
Benefits of Asphalt Milling
Asphalt milling services offer several benefits to commercial properties:
Reduced Costs
Reusing existing pavement reduces material and labor expenses.
Improved Drainage
Milling allows for precise grading to prevent standing water.
Eco-Friendly
Asphalt is recycled, reducing waste and reliance on new resources.
Faster Turnaround
Projects are completed quickly with minimal business disruption.
Extended Pavement Life
Milling extends the service life of roads, parking lots, and industrial surfaces.
What Is Asphalt Reclamation?
Asphalt reclamation provides a solid foundation for new pavement by grinding both the asphalt surface and the underlying base. The recycled material is stabilized to form a durable base that can support fresh asphalt for years to come.
Because the existing pavement doesn’t need to be excavated and removed, this method reduces costs and shortens project timelines.
When To Choose Reclamation Over Milling
Full-depth reclamation is the right choice when your pavement has base failure or deep structural issues. It is also best for surfaces with severe damage, such as rutting, large cracks, or alligator cracking.
Reclamation supports sustainability goals by recycling material on-site and reducing waste. It is also a smart long-term investment because it prevents repeated failures and lowers lifetime maintenance costs.
Benefits of Full-Depth Reclamation
- Long-term durability
- Reduced environmental impact
- Cost savings
- Less downtime
Industries & Properties We Serve
Pro-Pave Inc. provides asphalt milling and reclamation services for a wide range of commercial, municipal, and industrial clients across Virginia & D.C.
- Parking Lots – employee, customer, and visitor lots for businesses and retail centers
- Roadways & Drive Lanes – private roads, access routes, and fire lanes
- Municipal Projects – government facilities, public streets, and utility service areas
- HOAs & Community Properties – shared parking areas, walkways, and neighborhood roads
- Industrial & Heavy-Use Areas – warehouses, truck courts, and equipment yards
- Shopping Centers & Office Parks – high-traffic spaces that demand reliable pavement performance
We deliver safer surfaces and improved curb appeal for every type of property we serve.
Modern Equipment We Use for Efficient Asphalt Removal and Recycling
At Pro-Pave Inc., we utilize advanced equipment to ensure asphalt milling and reclamation are performed safely and effectively. Our fleet is designed to handle projects of all sizes while minimizing disruption.
- High-Capacity Milling Machines – Remove large areas of asphalt quickly and evenly.
- Eco-Friendly Recycling Systems – Collect and reuse reclaimed asphalt pavement in new mixes.
With modern machinery and decades of experience, we deliver dependable results that save time and support sustainability.
Our Asphalt Milling & Reclamation Process
Our process is designed to provide each client with the ideal solution for their specific pavement needs. From the initial inspection to the final overlay, every step is carefully planned to ensure durable and cost-effective results. Here’s what to expect:
Initial Site Evaluation & Inspection
Our team visits the site to check pavement conditions, drainage, and base strength. This helps determine whether asphalt milling or reclamation is the right solution.
Milling or Reclamation Implementation
Specialized equipment is used to remove damaged asphalt or recycle the entire surface and base. Crews work carefully to ensure accuracy, safety, and efficiency.
Final Surface Preparation & Resurfacing
Our crews clean the area, grade the base, and prepare it for new asphalt. They then install a fresh overlay that creates a smooth, durable surface built to last.
FAQs About Asphalt Milling & Reclamation
How long does asphalt milling take?
Most asphalt milling projects take one to three days, depending on the size of the surface and site conditions.
Is reclamation more expensive than milling?
Asphalt reclamation is typically more expensive upfront. However, it provides longer-lasting results, which saves money over time.
Can milling fix drainage issues?
Yes. Asphalt milling addresses pavement slope to improve drainage and reduce water pooling.
How soon can new asphalt be laid after milling?
In most cases, new asphalt can be installed immediately after asphalt milling and cleanup.
Do you offer night or weekend projects for businesses?
Pro-Pave Inc. aims to minimize disruption to your operations. We discuss flexible scheduling options during your free initial consultation.
Why Choose Pro-Pave Inc. for Asphalt Milling & Reclamation?
Choosing the right paving contractor makes all the difference in the success of your project. Pro-Pave Inc. is trusted across the region for our:
- Decades of Experience – A proven record serving commercial, industrial, and municipal clients.
- Licensed & Insured Crews – Safety and compliance are built into every project.
- Self-Performing Contractor – Advanced milling and reclamation machinery for precise results.
- Proven Track Record – Knowledge of Virginia & D.C. soil conditions, weather challenges, and compliance standards.
Awards & Recognition
Our commitment to excellence and total customer satisfaction has earned us recognition throughout the pavement industry. Take a look at some of the top awards our partner companies have received for providing premium asphalt and concrete services to customers nationwide.
Our Service Areas
Your Concrete & Asphalt Paving Experts
Pro-Pave Inc. Paving is the trusted name for reliable maintenance, repair, and installation services in communities throughout the Washington DC and Mid-Atlantic areas.
If you’re looking for trusted commercial paving contractors in Northern Virginia and the D.C. Metro Area, Pro-Pave Inc. is ready to deliver. Our team specializes in asphalt paving, concrete curbing, and long-term pavement maintenance solutions that are personalized for your property’s needs. Our contractors are proud to serve communities across Northern Virginia and the Mid-Atlantic including:
Our Office:
- Sterling
21563 Stonetree Court
Sterling, VA 20166
Have a job outside our coverage area? Our national Pave America partners can help.
Schedule Your Asphalt Milling or Reclamation Project Today
Is your pavement ready for a revamp? Pro-Pave Inc. provides cost-effective asphalt milling and reclamation services tailored to your property’s needs. Whether you manage a commercial lot, municipal roadway, or industrial yard, you can count on us for sustainable solutions that last.
Schedule your asphalt milling or reclamation project today.